Whether you’re managing a single production line or a global network of facilities, DataMosaix offers a versatile, scalable solution for transforming your data into a competitive advantage. By democratizing data access, breaking down silos, and delivering real-time insights, the platform empowers manufacturers of all sizes to make smarter, faster decisions that drive continuous improvement and operational efficiency.
Today, leaders in the industrial space are recognizing that operational data isn’t just a byproduct of production; it’s an essential asset for driving efficiency, innovation, and competitiveness. Yet, for many small to mid-sized companies, grasping the full value of that data can feel out of reach—often buried within complex databases that require specialized expertise to dig out.
Industrial DataOps, a methodology that streamlines the flow of data between operational technology (OT), information technology (IT), and engineering technology (ET), has traditionally been a tool reserved for large enterprises with the resources to implement advanced data management solutions. But now, with platforms like FactoryTalk® DataMosaix™, a cloud-based platform by Rockwell Automation, powered by Cognite Data Fusion®, manufacturers of all sizes can access the same powerful tools once reserved for industry giants.
The introduction of DataMosaix marks a turning point in how manufacturers engage with their data. By offering a flexible, scalable solution, DataMosaix democratizes data, enabling organizations—whether global corporations or local producers—to break free from the constraints of legacy systems and siloed data. With a unified, real-time view of operations, manufacturers are empowered to make better decisions, faster. We’ve seen first-hand how platforms like DataMosaix can transform operations by standardizing data and streamlining processes across locations.
"Data has long been a resource reserved for those with the right expertise," says Tim Barthel, Executive Vice President at Cybertrol. "But now, operators, engineers, and executives alike can access the information they need when they need it, creating a culture of data-driven decision-making across every level of an organization.”
A significant barrier to effective data use in manufacturing is the fragmentation of data—often scattered across different systems, formats, and locations. This issue, known as data silos, limits visibility and prevents organizations from gaining a comprehensive view of their operations.
With Cognite Data Fusion® powering DataMosaix, plant leaders can finally bridge the gaps between disparate data sources. Instead of relying on a patchwork of systems that create isolated pockets of information, DataMosaix integrates OT, IT, and ET into a single platform. This provides a unified, contextualized view of the entire operation, breaking down silos and enabling a holistic approach to data-driven decision-making.
One of the core strengths of DataMosaix is its scalability. Whether a manufacturer is running a global network of facilities or a single plant, DataMosaix adapts to the complexity and scale of the operation. Larger companies can use the platform to monitor and compare data across multiple plants—perhaps even across continents—while smaller manufacturers can focus on line-level analysis within a single facility.
By leveraging cloud infrastructure, DataMosaix eliminates the need for extensive on-site servers and IT resources, providing a cost-effective solution for small to mid-sized manufacturers. This makes advanced data management accessible to manufacturers who may not have the resources to maintain large IT systems, leveling the playing field for companies of all sizes.
DataMosaix is sold as an enterprise platform, not per site, point, or user. This scalability, combined with its robust data modeling capabilities, makes it particularly valuable for operations spread across multiple locations. Standardizing data across different facilities is often a significant challenge, but DataMosaix simplifies this process, enabling seamless comparisons and data-driven improvements across an entire operation.
Before and after picture of data visualization
Unlike traditional DataOps methods that require data scientists to wade through large data lakes to make sense of information collected, DataMosaix leverages AI-driven contextualization tools that simplify this process. The platform doesn’t just store data; it organizes and contextualizes it in real time, turning raw data into actionable knowledge.
"We’ve moved away from the days of just dumping data into a lake and hoping someone will figure it out,” Barthel says. "DataMosaix contextualizes the data for you, so you can act on it immediately."
By making the data accessible to users throughout the organization, DataMosaix enables more people to contribute to decision-making.
A major breakthrough in modern data operations is the ability to gather real-time information from the plant floor. As a cloud-based platform, DataMosaix allows manufacturers to access real-time data anytime, anywhere. Whether through edge computing devices like FactoryTalk Optix by Rockwell Automation or other sources, data is fed into the cloud for immediate analysis, enabling manufacturers to respond instantly to operational issues.
The benefits of real-time data are immense, particularly in areas like predictive maintenance. By continuously monitoring equipment performance and detecting early signs of wear or malfunction, DataMosaix can alert operators to potential failures before they cause costly downtime. This proactive approach helps manufacturers maintain optimal performance and extend the life of equipment.
But the platform’s capabilities extend far beyond basic monitoring. DataMosaix also supports advanced use cases, such as prescriptive analytics—offering specific recommendations for optimizing operations based on real-time data patterns. Whether it’s suggesting adjustments to production schedules or highlighting opportunities for process optimization, the platform’s AI and machine learning algorithms make it possible to take data-backed action with confidence.
As part of these advanced capabilities, DataMosaix integrates seamlessly with powerful visualization tools like Microsoft Power BI, allowing users to create tailored dashboards and reports. This structured data lends itself well to visualization, helping manufacturers make sense of the data in an actionable way.
DataMosaix connects to OT, ET, and IT data sources—like historians and edge gateways—and simplifies integration with both Rockwell Automation and third-party systems. It transforms and contextualizes data for use in dashboards, low-code apps, or Connected Worker solutions, enabling value across the enterprise. As data maturity grows, it supports advanced analytics for predictive and prescriptive applications.
The true power of DataMosaix lies in its ability to bring AI-driven takeaways to every level of a manufacturing operation. By automating the contextualization of vast amounts of data, the platform simplifies complex analyses that would typically require data science expertise. With DataMosaix, manufacturers can act on the findings, rather than getting bogged down by data preparation. With Cybertrol’s expertise in deploying these tools, we guide manufacturers in leveraging AI-driven insights, helping them optimize their operations with minimal technical overhead.
In the past, large manufacturers relied on data lakes or siloed systems, with extensive resources dedicated to manually integrating and analyzing data. Today, tools like DataMosaix simplify these processes, making advanced analytics accessible even to smaller companies with limited IT resources. Tools like Microsoft Power BI and Azure can still complement DataMosaix, offering visualization capabilities that help users tailor analysis to their specific needs.
"The AI behind DataMosaix does the heavy lifting, enabling manufacturers to focus on optimizing their operations rather than managing their data," says Barthel. "This kind of technology is no longer a luxury—it’s a necessity for staying competitive."
Cybertrol is ready to help you access the full potential of your data. With our expertise in DataOps and data integration, we can tailor a solution to meet the specific needs of your operation with any of our advanced tools and platforms. Contact us today!